palletizUR logo

Robotic Palletizer

Now shipping PalletizUR 2.0

A portable, collaborative palletizing system that features simple graphic software for pallet building.

Collaborative Palletizer

A robotic palletizer is a robotic cell that is designed to stack boxes and other standardized products onto a pallet for final shipment. By using robots for palletizing, existing employees are able to work on value added tasks - let the robot do the work!

Introducing the PalletizUR

The PalletizUR combines a robotic palletizing cell with a collaborative robot.

Palletizing with a Collaborative Robot

Being collaborative means it works along-side workers, cage-free! This allows a palletizing robot system to be added to an existing line without additional guarding or fencing making set-up simple and non-invasive.

PalletizUR 2.0 brings even more features to our already versatile system.

collaborative palletizer arm
collaborative robot software
collaborative robot palletizer
collaborative robot palletizer

Introducing PalletizUR 2.0

The second generation features a hardware redesign that makes our palletizing robot system easier and even safer to use.

No Teach Pendant

The entire system is now controlled through one dedicated HMI.

Safety Scanner Integration

Up to four safety scanners can be integrated.

Redesigned End Effector

New, light weight vacuum gripper for increased payload capability.

Dual Nesting Conveyor

Palletize two separate packaging lines using one PalletizUR.

Advanced Lifter Safety

All on-board pneumatics are rated to collaborative specifications.

All these features are additions to our pervious PalletizUR design.

Flexible Palletizing System

The PalletizUR is a flexible palletizing system that provides end-users the features needed to quickly set up a robot palletizing boxes or other standardized products for final shipment.


Durable and Portable

Easily move with a fork lift or pallet jack.

Minimal Integration

A plug & play system that is ready to work in minutes.


Easily swap end-effectors as products change.

PalletizUR Software

Drag & drop pallet configuration.

Continuous Operation

2-pallet reach for continuous production.

Auto-Height Adjustment

Auto adjustment to pallet height specs.

Eliminate Manual Operations

By eliminating the manual processes of stacking boxes, workers are removed from a job where ergonomic injuries are likely to occur. This frees a valuable skilled laborer to work on a more value-added task.

Palletizer Set-up & Software

Minimal integration means minimal set-up. The PalletizUR only requires a standard outlet and an air connection. Paired with the drag and drop software, production can begin in minutes!

Robotic Palletizing Software

Our palletizing software features an intuitive graphic interface that works directly with the robot. End-users build pallets by entering dimensions and dragging boxes into the position they are to be placed.

palletizur software

PalletizUR Software Features

  • Easy-to-use graphic interface
  • Drag and drop pallet array building
  • Copy and rotate options for layer stacking
  • Quickly switch between A/B pallets
  • Save hundreds of pallet programs
  • Program remotely - load in through USB

Step-by-Step Pallet Building

The PalletizUR combines the teaching functionality of the Universal Robot with our custom built software on a touchscreen interface installed at the base. This provides end-users the ability to build pallets to spec, without manipulating the robot directly.

palletizing software screenshot 1

1. New Pallet

palletizing software screenshot 2

2. Box Dimensions

palletizing software screenshot 3

3. Build First Layer

palletizing software screenshot 4

4. Finish First Layer

palletizing software screenshot 5

5. Stack Next Layers

palletizing software screenshot 6

6. Finish to Height

Increase the payload of a Universal Robot

The PalletizUR Lift Assist is an accessory designed to integrate directly with PalletizUR 2.0.

Increased Payload

The PalletizUR 2.0 Lift Assist increases the payload up to 25 lbs.

Direct Integration

The overhead system bolts directly to the PalletizUR 2.0 base.

Cycle Time

With the Lift Assist, the PalletizUR can handle a rate of 4 cases per minute.

No Additional Software

The Lift Assist uses the same software as the PalletizUR 2.0.


A risk assessment is to be done by the end user.

For more details regarding the PalletizUR 2.0 lift assist contact us today.

Collaborative Palletizer Specifications

The PalletizUR details below are based on a standard shipped unit. Additional safety devices and guarding can be added if your application requires. Contact our Sales Engineers to discuss additional safety requirements.

Machine Details

  • Maximum reach: 52”
  • HMI specs: 12.1” Touch Screen
  • Repeatability: ¼”
  • Mobility: Fork pockets for pallet jack or forklift
  • Safety: Optional guarding, safety scanners, etc.
  • Steel enclosure (HMI): not rated
  • Digital inputs available for interfacing: 5
  • Digital outputs available for interfacing: 1
  • Pallet sensors: Photoeyes for pallet presence
  • Power: Single phase, 115 VAC, 15 amps
pallet dimensions

Pallet Dimensions

  • Maximum pallet height: 70” (application specific)
  • Maximum pallet width: 48”
  • Maximum pallet depth: 40”


  • Minimum box size: 8” x 8” x 3”
  • Maximum weight: 18 lbs (+/- tooling weight)
  • Maximum box size: limited by weight

Cycle Time

  • Collaborative - 5 boxes per minute*

* Higher rates can be met with additional safety devices.

* A safety assessment should be performed at installation.

Nest Specifications

  • Height from floor: 24” - 36"
  • Placement from base: 12" - 18"
  • Optional: single & dual nest conveyor end

Standard Safety

The PalletizUR runs collaboratively out of the crate with no additional safety required.

safety diagram

Additional Safety Options

Area Scanners (up to 4)*

Slows robot if someone is in work area

Hard Guarding*

Complete guarding for work-cell

*All available for additional cost

See the PalletizUR in person

Join us at an upcoming tradeshow or event in your area to get hands on with our collaborative palletizing system.

PREVIOUS EVENT: Pack Expo East 2020

ONExia, a Universal Robots Certified Systems Integrator and creator of PalletizUR featured a complete display of smart manufacturing technology at Pack Expo East 2020 in Philadelphia.

A PalletizUR was integrated directly with a FRED AGV to display a complete end-of-line material handling solution.

We currently have no in-person events scheduled at this time.

If you would like to schedule a virtual demonstration of the PalletizUR and its capabilities contact us today!

Get started with collaborative palletizing

Talk to an engineer

Our team is here to help. Contact us today to discuss the specifics of your packaging operation.

P: 800.242.3332

onexia logo

About ONExia Inc.

We are an industrial distributor and custom machine integrator based in Exton, PA. Our team of engineers offers over 30 years industry experience specializing in motion control, precision positioning, and robotics.

P: 800.242.3332

onexia logo

Fill out the form below and lets discuss your application.

Fill out my online form.

PalletizUR™ | | © 2020 ONExia Inc.